What is the appropriate range of distances from aft end of the bronze shaft bearing housing to the forward shoulder of the prop?
I purchased an Autoprop some time ago, to replace my 3-blade Michigan fixed prop. I don't recall if I have ever tried on for size or not. But, as I do so now, I find it sits too far back in the prop opening to rotate the blades fore and aft, without hitting the rudder.
One of the projects I did over the summer was remove and recondition my Perkins 4.108. As part of that process, I installed two 1/2" x 4" x 36" aluminum plates as a mounting platform for the new engine mounts. The Perkins was not the original engine, but installed new in 1987. In order to make it fit, the smaller engine pan was cut up considerable more than necessary, thereby weakening the resulting mounting platform. When the engine was reinstalled, I tried to get the mounts in exactly the same places, using side to side, fore-aft, and cross measurements. I seem to have gotten pretty close, because the engine set right on all four mounts, without adjustment. I did notice, however, that I needed to move the shoulder for the dripless shaft about 7/8" further back, suggesting that the engine might be sitting about the distance further aft. It certainly doesn't seem to be so, however.
When I slide the Michigan 3-blade in place, it sits right in the middle of the opening. The Autoprop, however, has a slightly longer mount and it sits back far enough that it cannot rotate without hitting the rudder. Both props have about the same distance between the forward edge of the prop base to the aft edge of the shaft bearing housing (2" for the Michigan, and 2-1/8" for the Autoprop.
I don't know how critical this clearance might be, with regard to cavitation, etc. But, I was wondering if I could shorten the forward end of the shaft slightly, to allow clearance for the Autoprop. Ideally, I'd like both props to fit, so I have a good backup. Shortening by 1" would probably do it. 1-1/4" to 1-1/2" would give me a safer clearance for the Autoprop and would would still leave 1/2" - 3/4" between the shaft bearing housing and the prop?
Has anyone faced this problem before, or know the appropriate clearances?
Thanks for any info.
Jack