Hi again,
I have a couple of spares left over from an alternate method of cutting that I tried out (a friend made a rig for a table saw, but my method with a knife left a cleaner edge).
Would you like me to send you one so you can try it out?
I have three in total, if anyone else wants to try it out on an 8" round portlight, let me know.
They are working gangbusters - after a heavy downpour there's not a teaspoon of rain water in the lip. The smaller ones, closer to the deck, accumulate a bit, but it is spray bouncing up, not rain falling in.
Stephen